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Turbo Kit - Yamaha Phazer 2007 |
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NEW MC XPRESS TURBO KIT INFO |
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Turbo Power from 80 to 140HP!
When we first heard about the new 2 cylinder 500cc 80 HP 4-stroke
from Yamaha, we understood that this would be something really special.
We have produced a fantastic Turbo Kit for this machine - order yours
today! |
Yamaha named it Phazer after the earlier model
that was relived back in 1984. The old Phazer become a huge success,
and no other snowmobile model has sold as many as this one. And after
the success with the Apex, and the heritage
after the old Phazer,
this must be a nice machine. The stock power was
claimed to be about 80 hp and the weight very low. Even if the stock
machine is very nice to drive, more power will make it even nicer.
That’s
why we started to develop a turbo kit to this snowmobile. Thanks to
our close relationship to Yamaha, they let us borrow a sample of this
machine very early so we could start to build some prototype turbo
kits for testing. Click to enlarge the images below. |
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The handling of this light machine is excellent! We
put the sled on a scale and the weight was less than all of us thought.
The power on this stock sample machine was the same as expected! The
new Phazer engine is very high tech inside. The weight of the engine
is also very low. The compression ratio must be lowered when installing
the turbo to avoid detonation. |
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We started to
determine what model and size of turbo that was suitable. We made temporary
exhaust pipes to make the switch between different turbos to go faster.
If the turbo (or a badly designed exhaust header) creates too much
backpressure the engine will not only produce less power. The engine
will start to detonate much sooner and this may cause an engine failure. |
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| Fortunately we finally managed to find a perfect sized
turbocharger from our favorite manufacturer Mitsubishi. Our goal was
100 kW (=136 hp) and we reached this power at 0,8 bar (12PSi). The best
turbo we found is small and reacts very fast. It starts to boost at low
rpm but it still doesn’t create lots of backpressure in the exhaust
manifold. |
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The turbo and muffler is located under the seat. The
weight is about the same as the stock muffler.
We made some tests with higher pressure and power, but we think a
suitable level will be a turbo pressure at about 0,8 bar (12PSI). This
will give just over 100 kW (= about 140 hp). |
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The higher power requires a new setup in the clutch.
We have tested and designed new clutch weights specially for turbo
use to both the Phazer, Apex, RX1, RS, and RS Viking.
We make the new weights in house with our CNC-machines.
The stock fuel injection system is not designed to deliver fuel to
all the extra power that the turbo will produce. The Phazer will be
equipped with our new additional MCX EFI system. |
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This new system can not only deliver the exact amount
of fuel at any load, temperature and altitude, but also control the
turbo pressure. When you go up in altitude, the EFI-box automatically
raises the turbo pressure to retain the power. This new EFI box will
also be included with the Apex turbo kits next season. The EFI box
can also be connected to a wide band oxygen sensor (=lambda sensor).
The signal from the sensor can enrich the air fuel ratio if the engine
is for some reason running leaner than intended. A display will also
be available as an option until the season 2006/2007. This display
can for instance show you the air/fuel ratio, (=lambda value) rpm,
turbo pressure, exhaust temperature, throttle position and the engine
cooling water temperature. |
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You shall also be able to connect the display to your
computer via an USB connector. The display has a built in memory and
can sample data for about one hour back. You can go out and drive the
sled, then go home and download data from the display. You can then
study and see if the pressure, lambda, rpm and so on have been as you
require. If you like, you can by the display adjust things in the EFI
box like the turbo pressure and air fuel ratio exactly how you like
it. But you have to be careful when doing this so you don’t destroy
your engine. |
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The picture shows the muffler during a flowtest. A lot
of development work has been made until we where satisfied with the result.
To get both low flow resistant and still have a low noise level in a
limited space was a challenge.
The Phazer is a very fun and easy machine
to ride! The turbo makes it even nicer! |
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